GFM Hydraulic Flanging Machine
Product Description
GFM Hydraulic Flanging Machine is a hydraulic flanging machine for edge-forming dished and formed components. The GFM is a hydraulic flanging machine for edge-forming dished and formed components.
GFM Hydraulic Flanging Machine Overview
Flanging machines are evaluated for forming controlled edges on heads and similar components before assembly and welding. Available configurations and capacities vary by model and project. Confirm the final specification against your material, part geometry, production target, utilities, safety requirements, and installation conditions.
Product Details
What to Confirm Before Requesting a Quote
- Component diameter and material.
- Thickness range.
- Required flange geometry.
- Existing dishing or forming process.
- Tooling and support requirements.
- Production rate and inspection method.
Workflow and Integration Considerations
The machine should be matched to the dishing process, component handling, edge preparation, inspection, and final assembly route. Final machine selection should be confirmed against current drawings, capacity tables, application tests, utilities, safety requirements, installation conditions, training needs, and service availability.
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Technical Specifications and Advantages
- Bending Process: The machine initiates the bending operation by positioning the flanging head between two rolls—one fixed to the upper reducer and the other idle at the bottom. As the upper roll operates, hydraulic cylinder number 3 moves upwards, enabling the bending of the edges through the linear movements of hydraulic cylinders 1 and 2. This process is repeated as needed to achieve desired dimensions based on thickness, depth, and diameter.
- Full Circular Bending and Flanging: The machine guarantees complete circular edge formation, ensuring maximum efficiency and stability during the flanging process. The forming roller, crafted from high-resistance steel and induction hardened, is specifically designed to match the required edge radius.
- Smooth and Efficient Performance: The Flanging Machine offers a smooth operation, with an articulated flange roll shape that conserves material. It is capable of accurately forming a variety of metal sheets, ranging from very thin to thick materials, while providing straightforward operation and flexibility.
Operating Modes
- Manual and Automatic Flanging: The machine can function in both manual and CNC (automatic) modes. The hydraulic system allows for height and direction adjustments, accommodating various production requirements.
Material Centring and Fixing
- Precision: Enhanced precision is achieved through a material centring screw and fixing bolt. The bottom flange roller and hydraulic support system ensure accurate production at the desired radius.
High Torque Top Flanging Roll
- Efficiency: The high-torque top flanging roll enhances rotation speed, enabling quicker operations and increasing overall production efficiency. This feature supports precise processing of various metal sheets, including CNC metal plastering, flanging, and bowl head forming, while allowing for flexibility in producing parts of diverse shapes and sizes.
Conclusion
The Hydraulic Flanging Machine by GATOR Machine is a reliable and efficient solution for all your flanging needs. Its advanced design, coupled with manual and automatic operating capabilities, ensures high-quality results and adaptability to meet different production demands. Whether for thick or thin materials, this machine stands out as an essential tool in modern metalworking.
CAPACITY TABLE
| MODEL | Max. Thickness (MS) | Max. Thickness (SS-AISI 304-316) | Max. Plate Diameter | Min. Plate Diameter | Max. Knuckle Radius | Min. Knuckle Radius | Motor Power HP |
Dimensions (L-W-H) | Weight Lbs |
||
|---|---|---|---|---|---|---|---|---|---|---|---|
| in | in | Øin | Øin | in | in | feet | feet | feet | |||
| GFM 3012 | 1/2 | 5/16 | 118 | 16 | 11.8 | 1.0 | 40 | 13 | 5 | 11 | 17,637 |
| GFM 5012 | 1/2 | 5/16 | 197 | 16 | 11.8 | 1.0 | 40 | 16 | 5 | 11 | 18,739 |
| GFM 3016 | 5/8 | 3/8 | 118 | 16 | 15.7 | 1.2 | 50 | 13 | 5 | 11 | 20,944 |
| GFM 5016 | 5/8 | 3/8 | 197 | 16 | 15.7 | 1.2 | 50 | 16 | 5 | 11 | 22,046 |
| GFM 3025 | 1 | 5/8 | 118 | 18 | 19.7 | 2.0 | 60 | 16 | 5 | 12 | 29,762 |
| GFM 5025 | 1 | 5/8 | 197 | 18 | 19.7 | 2.0 | 60 | 20 | 5 | 12 | 31,967 |
| GFM 5030 | 1-3/16 | 13/16 | 197 | 24 | 23.6 | 3.1 | 74 | 23 | 6 | 12 | 35,274 |
| GFM 5040 | 1-9/16 | 1 | 197 | 24 | 27.6 | 3.9 | 89 | 25 | 7 | 13 | 44,092 |
| GFM 5050 | 2 | 1-1/4 | 197 | 31 | 31.5 | 5.9 | 101 | 25 | 7 | 15 | 63,934 |
For other thickness and sizes please contact us.
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